Physical foam control — no chemicals, no residue
ZION
Menu
Application

Mechanical Foam Breaker for Paper Mill White Water

Pulp suspensions, white water and coating kitchens all foam — and the bubbles travel into the sheet. Foam causes pinholes, breaks and fibre loss, while chemical defoamers can upset retention and sizing chemistry.

What foam actually costs you

  • ▲Air bubbles in the pulp reach the sheet — pinholes, coating defects and sheet breaks
  • ▲Foam carries fibre out of the process and slows water removal
  • ▲Chemical defoamer can interfere with retention aids and sizing chemistry
  • ▲Foam in coating and size-press kitchens disrupts dosing accuracy

How the DP Series fixes it

The DP Series breaks pulp and white-water foam mechanically on open chests and tanks, keeping the stock foam-free without dosing. No chemistry interference, no consumables.

Paper mill foam breaker installation on a process tank

Open-chest and tank mounting; robust construction for pulp service.

Discuss your stock preparation and foam rate

DP foam breaker model range for Paper

All DP models use the same mechanical defoaming principle — choose by your foam overflow rate. Size up one step if your rate is near the upper limit.

DP foam breaker modelPower (kW)Speed (rpm)Defoaming capacity (m³/h)
DP-10.752,8005
DP-21.12,85010
DP-31.52,85015
DP-42.22,85020
DP-532,85030
DP-642,85040
DP-75.52,85060
DP-87.52,85080
DP-9112,900100
DP-10152,900150
DP-11222,900200
DP-12302,900300
DP-12S372,900500

Mechanical foam breaker sizing calculator

Enter your tank dimensions and foam overflow rate. This calculator recommends the smallest DP mechanical defoaming machine that handles your process.

This application runs on the DP Series mechanical foam breaker — see the full model range, technical specifications, sizing calculator and wetted materials.

Why a mechanical foam breaker beats chemical defoamers here

Mechanical foam breaker (DP Series)

  • • No chemical dosing — zero interference with your process chemistry
  • • One-time purchase, 12-month warranty, 10-year service life
  • • No ongoing anti-foam agent cost — payback in 6-12 months
  • • No residue in product or effluent — food & pharma safe
  • • Centrifugal principle: instant foam breaking at the surface

Chemical defoamer dosing

  • • Recurring chemical cost every month
  • • Can alter product flavour, colour or reaction chemistry
  • • Residue in effluent increases wastewater load
  • • Dosing pump maintenance and inventory
  • • Overdosing kills the foam you actually need
FAQ

Frequently asked questions

Why does pulp and white water foam?

Pulp suspensions and white water contain fines, resins and process additives that stabilise air bubbles. Recirculated water keeps the foam load in the system.

How does foam cause paper defects?

Air bubbles carried into the sheet create pinholes, coating defects and sheet breaks — directly affecting paper quality and machine uptime.

Will the foam breaker interfere with retention aids?

No. Mechanical breaking adds no chemistry, so it cannot upset retention aids or sizing. Chemical defoamers are the ones that can interfere with the wet-end chemistry.

Where is it installed in the stock preparation area?

On open chests and tanks where foam forms — stock prep, coating kitchens and white water systems. The DP-K model mounts above the liquid surface.

Talk to our team

Get a quote for your foam problem

Tell us your application, tank volume and foam rate — we will recommend the right DP Series model and quote within one working day.

Request a Quote